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Structure of Metallized Paper

May. 25, 2023

Metallized paper is a specialized type of paper that has a thin layer of metal applied to its surface. This metal layer gives the paper unique properties and makes it suitable for various applications such as packaging, printing, and decorative purposes. In this article, we will explore the structure of metallized paper and the process involved in its production.


Base Paper:

Metallized paper starts with a base paper, which serves as the foundation for the final product. The base paper is typically made from wood pulp fibers or a combination of wood pulp and other fibers such as cotton or synthetic materials. It provides the structural integrity and strength to the metallized paper.



The base paper is coated with a layer of adhesive material, often a water-based emulsion or a solvent-based solution. This coating helps to enhance the adhesion of the metal layer to the paper surface and provides a smooth and uniform surface for metallization.


Metallized paper

Metallized Paper


The metallization process involves depositing a thin layer of metal onto the coated surface of the base paper. Aluminum is commonly used for metallization due to its excellent reflectivity, barrier properties, and ease of handling. The metallization can be achieved through various methods:


  • a. Vacuum Metallization: In this method, the base paper is passed through a vacuum chamber containing a metal source, usually aluminum. The metal is vaporized by heating, and the vapor then condenses onto the paper's surface, forming a thin layer.


  • b. Transfer Metallization: In this method, the metal layer is first deposited onto a carrier film or a release paper. The metal-coated carrier is then brought into contact with the coated base paper under heat and pressure. The metal layer is transferred from the carrier to the paper, resulting in metallization.


Non Wet Strength Holographic Metallized Paper

Non Wet Strength Holographic Metallized Paper

Protective Coating:

To protect the metal layer from abrasion, oxidation, and other environmental factors, a protective coating is applied over the metallized surface. This coating may consist of a clear lacquer or a polymer film such as polyethylene or polypropylene. The protective coating also enhances the visual appearance of the metallized paper, giving it a glossy or matte finish.


Lamination (Optional):

In some cases, metallized paper may undergo lamination, where an additional layer of film or paper is bonded to the metallized surface. Lamination provides additional strength, durability, and barrier properties to the metallized paper, making it suitable for applications that require high moisture resistance or improved tear strength.


Printing and Converting:

Metallized paper can be printed using various printing techniques such as offset printing, flexography, or digital printing. The metal layer provides a reflective background, allowing for striking visual effects and enhanced graphics. After printing, the metallized paper can be converted into different forms such as sheets, rolls, or specific packaging shapes, depending on the intended application.


Non Wet Strength Metallized Paper For Self Adhesive Label

Non Wet Strength Metallized Paper For Self Adhesive Label


Metallized paper finds widespread use in packaging industries, especially for products that require an attractive and eye-catching appearance. It is commonly used for packaging chocolates, confectionery, cigarettes, cosmetics, and other luxury goods. The reflective surface of metallized paper adds a premium look and enhances shelf appeal.


Metallized paper is also utilized in printing applications, such as labels, gift wraps, greeting cards, and magazines, where its metallic appearance adds a touch of elegance and uniqueness. Additionally, it is used in various decorative applications, such as arts and crafts, scrapbooking, and party decorations.


In conclusion, metallized paper is a versatile material with a distinct structure. It begins with a base paper, which is coated with adhesive, followed by the application of a thin metal layer through vacuum metallization or transfer metallization.

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